Phosphate Processing Project

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Phosphate Processing Project

Location: Egypt

Material: Phosphate

Capacity: 70tph

Input size: <20mm

Output size: 100mesh

Equipment: MTW178G

Application: GSSP fertilizer

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Introduction

Material Overview:Formed during the Cretaceous period (75–11 million years ago), phosphate rock consists of marine sedimentary deposits, including fragments of long bones, fish scales, teeth, and occasionally shells of foraminifera and microphosphorus debris. Natural moisture content ranges from 6% to 11%.

Applications: With a high P₂O₅ content (around 20-30%), phosphate rock serves as a key phosphorus source for the agricultural chemical industry. It is used to produce phosphate fertilizers—such as direct application ores, partially acidulated phosphate, single and triple superphosphate, phosphoric acid, monocalcium phosphate, and tricalcium phosphate for livestock feed—as well as other chemical industry products.

Processing Flow:Phosphate fertilizers are produced by chemically treating phosphate rock or powder with acids to convert the minerals into water-soluble phosphate salts. Processes include digestion with sulfuric acid, wet-process phosphoric acid production, and generating phosphoric acid and calcium sulfate. Grinding mills are used to produce 100–300 mesh phosphate powder, which is then granulated into NPK or GSSP fertilizers.

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